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HomeMy WebLinkAbout1530 Sullivan Avenue - Life Safety Syste (3) L POWER SYSTEMS Startup Notification Follow the startup checklist on the back of this form.Then complete the form. This form is required for coverage under the Kohler limited Warranty and must be completely Startup crate filled out at the tirne of initial startup. Representatives of the distributor/dealer ant-1 owner must skin the notification form.Signing this form represents acceptance of the unit and ntc. .._....day _�� _yr.that all information on the startup form is correct. Please submit registration to Kohler Co. using the online Warranty processing system, Users that do riot have access to the online warranty site should mail;a copy to Kohler. Aaithori2gd:Kohler•Representative Perforrming Startup fawner Name/Unit Locat on Telephone T lephoie .. - 1 company Name i;omp^r,y Name/Owner Adefrte.'s Addr,s of unit f.oca?inn Iq stain t` tote . ' ZIP/f'ostal code - LIPIPoat al code, ._..,_�.,„�.__.„.�......_�.,..„.__ ;txr:try F;mn;ry . " y rtou d-frig miles Prom ne;a!rst:ait^,^size i acre er servicing to the power syste;n egUipment: �--' Generatarr Set.arid En Ine.Rame plate information Generator Set.No 1 Engine No,1 Generator Set No.2 Engine No.2 Serial No. �03� 2:C,L q`€ Model No. 05'A z_ Spec,No -P E:Wj 1 A piFcation tnformation'(one item in each column-must be checked) .3 industrial L3 �M�ile/Towabie;Trailer-Mounted J Prime esidential/Commercial J Rental Lnciby Transfer Switch and Switchgear Nameplate Information ATS No.1 ATS No.2 ATS No.3 ATS No.4 Switchgear Serial No. SO 01 ,e.s z,y Contractor Serial No, 772 i Model No. Kai:.ker'Repre tatiee`s Nam {pr' O�tner r{epre entative's Name{print) Kohler Repratative's Signature and rate Owner Representative's Signature and Date i mo..._�day y'r._ mo._ ........day.----- yr.7 _ — Form distribution: Warranty Department,MS 072,Kohler Co.,Kohler,WI 53044 PINK copy:Distributor YELLOW copy:Owner's Representative K-625(/t 3) Generator Set/Transfer Switch Installation Checklist This dfx irnent has generic;conterTt and sorne items may not apply to some applications.Check only the items that apply to the specific application. Read and understand all of the safety precautions found in the Operation and Installation f0anurals. Cornplete the Installation Checklist before performing the initial startup checks. defer to Service Bulletin 616 for Warranty Startup procedure Requirements regarding generator set models . with ECM-controlled engines, Does Noi Not Yts,tPpi% Yes Arpi, 1, Verity that the engine s filled with oil and the cooling29, Close the normal source circuit breaker or replace fuses m syste is`riled with coolantrant freeze. ✓r to the tran;sfei:switch. ?_. Prime r eun;st,sterr:. 230 Checkthe norr�'ai source voltage,frequency,and , Open a E water and fuel=calves.Temporarfly rernove the phaseectuence on three-phase rnodels.The normal ,adiator cap to e im nate air in the cooling sy stern. source mist match the load. Replace radfator cap in step 21. �'. Cp€n the nc€ "aci�e cirNih breaker or remove;Uses Place the generator set master sw tch in the to the transfer switch. OFF'RES6 position.Observe Not-in-Auto lamp air; ( -32. Man+.al'y t.znsfer title load to he normal source. alarm,if equipped on the controller. 33. Close,he generator set main line circuit breakers,do,r, 5 Press the lamp test,If equipped on controller. 1'to al'the the safeguard breaker,and/or replace the fuses alarm lamps on the panel illuminate) connected to the transfer swi.c?t- C6, Open the main line circuit breakers,open the safeguard rlieace the generator set master switch in the RUN breaker,and/or remove fuses connected to the Position- generator set output.leads. 7. Tum down the speed control electronic governor)or ® 35. Check the generator set voltage,frequency,and phase p f g ) sequence on three-phase models. The generator set speed screw(mechanical governor).` must match normal source and load. Verify the presence of cube oil in the turbo&,arger,if 36. Place the generator set master switch in the equipped.See the engine and/or generator sett OFFIRESET position, Z9operation manual. place the � 37, Open foe generator set main line v t breakers,open 1generator set master switch in the?RUN the safeguard breaker,and/or remoov.e the fuses positron.Allow the engine to;start and run for several connected to the transfer switch. seconds. 38, Reconnect the pourer switching device and logic Verity that the day tank,if equipped,is energized, controller wire harness at the inline disconnect plug at 1 t. Place the generator set master swtten in the the trans-fa switch. OFF/RESET position.Check for ol.,coolant and 39. Close the normal source circuit breaker or rapiace fuses exhaust leaks. to the transfer switch.Place the generator swat master (_�J 12. Turn on the water/oil heaters and fuel lift pumps. switch to the AUTO position. 13. Check the battery charger ammeter for battery charging ZLJ0. Close the generator set ry ain line circuit breakers close indication, the safeguard breaker,and/or replace the fuses 14 Peace the:generator set master switch it the RUN connected to the transfer switch. position.Verify whether there is sufficient oil pressure.. 41 Place fife :ransfer switch n the TEST position(load test (,heck for oil,coolant,and exhaust leaks. or open normal source circuit breaker).NOTE:Obtain Permission from the building authority before Ll ( 15, Close the safeguard circuit breaker.Adjust the engine proceeding.This procedure tests transfer switch speed to 50/66 Hz if equipped with an electronic operation and connects building load to generator set ovemor or to 52.8t83 Hz if equipped with a mechanical power. governor," .-!; if the speed is unstable,adjust according to the '2 Readjust frequency to 50 or 6(}Hz with total building P f g loads. appropriate engine and/or governor manual,* 43. Verify,hat the current phase is balanced for three �Fl . Adjust the AC output voltage to match the load voltage phase systems. using the voltage adjusting control.See the generator set/controller operation manual. 44, Release the transfer switch teat switch or close the t8, Allo�v the engine to reach normal operating coolant normal circuit breaker.r.The to switch should g p 9 retransfe r to the normal source after appropriate time temperature, de*lay(s), u 1.4 19 Check the operating temperature on city water-cooled �45. Allow the generator set to run and shut down models and adjust the thermostatic valve as necessary. automatically after the appropriate cool down time LJ ` 20. Manually overspeed the engine to cause an engine delay(s)- shutdown(68-70 Hz tin 60 Hz models and 58­160 Hz on 46, Scat the plant exerciser to the customer's required 50 Hz models).Place the generator set master switch exercise period,if equipped. in the OFF/RESET position.' 47, Verity that all options on the transfer switch are adjusted -- 21 Check the coolant level,add coolant as necessary,and and functional for the customer's requirements. replace the radiator rap.Verify that all hose?rla rnps are q tight and secure. u 40. If possible,run the building loads on the generator slat for several hours or perform the load bank test if 22. .Place the generator set rnaster switch in the RUN required. position. 49. Verify that all the wi,e connections from the generator 2;3. Verify the engine low oil pressure and high coolant set to lt.e transfer switch and optional accessories are temperature shutdowns.' tight.Panc1 secure. 4. Check the overcrank shutdown." [ 50, Verify that the customer has the appropriate 25. Place the generator set master switch in file enginelgenerator set and transfer suti ch literature. ;�EkOFF/RES T position. Instruct the customer in the operation and maintenance 26, Open the normal.source circuit breaker or remove fuses �`/,_ of the power systerTn. to the transfer switch. 51. Fill out the startup notification at this time and send the 27. Disconnect the power switching device and logic white ropy to the Generator Warranty Dept.Include the controller wire harness at the Wine disconnect plug at warranty form if applicable. the transfer switch. C/o 28. Manually transfer the load to the emergency source. Some models with an Engine Electronic Control Module(ECM)may limit or prohibit adjusting the engine speed or testing shutdowns. Refer to appropriate documentation available from the manufacturer. "-n P J, N, Q y. KOHLER. �arranty Processing System Unit History Unit Serial Number In-Service Date Warranty Expiration Sales Order Number SGM32GL94 08/22/2016 08/22/2021 1014330365 Parts Coverage Labor Coverage Travel Coverage 60 Months/3000 Hours 60 Months/3000 Hours 60 Months/3000 Hours Model Specification Number Product ID Material 125REOZJG GM79239-GA1 Generator Set 125REOZJG-CP1 Test Date Engine Serial Number Engine Manufacturer Name Engine Model 05/31/2016 PE40451-283660 JOHN DEERE 4045HF Engine RPM Fuel Type KW KVA 1800 Diesel 128 160.00 Amps Power Factor Hertz Phase 444.00 0.80 60 Low Volt High Volt Battery Volt Market 120 208 12 Industrial Brand Usage Standard Warranty Desc. Extended Warranty Desc. Kohler Generator Brand Standby 1 Year Industrial Standby 5 Year Industrial Extended Standard Warranty Comprehensive Warranty Standard Warranty Part# Extended Warranty Part# GM50088 221887 Kits Kit Type Kit Material Number Kit Description Installed GM86123-KA1 Decals,Bonding&Phasing Installed GM51853-KA2 Mtg,LCB,LG-Frame,400A,4S Installed GM87408-KA1 Sound Enclosure,Steel Installed GM77931-MA10 Alternator&Mtg.4R13X Installed GM51870-KA4 Covers,4S J-Box LG-Frame LCB Unknown GM50088 Warranty,1 Year Standby Installed GM73871-KA1 Skid Extension Installed GM79239-GA1 125REOZJG,12V,60hz Installed GM75536-KA1 Block Heater,120V,1500w Installed 222661 Nameplate Rating,Standby 130 Degree Installed GM86325-KA1 LCB,400A,LGP,EUMicro LI,100% Installed GM28625-KA2 Coolant in Genset 6 gals. Installed GM65603-KA1 Flexible Fuel Lines Installed GM79150-MA1 Air Intake,Standard Duty Installed GM51855-KA2 Neutral,600A 4S Installed 258811 Power Factor Test,0.8,3Ph Only Installed GM19874-KA1 Decal,UL2200 Listing(Diesel) Installed GM75749-KA6 DEC3000 21nput/50utput Installed GM79237-MA1 Control&Harness,125 JD D3K Unknown 221887 Warranty,5 Year Comprehensive Installed GM72462-MA1 Unit Mtd.Radiator Cooling Installed GM75749-KA5 Accessory Inner Panel Installed GM79235-MA1 Skid&Mtg.44" Installed 333700 Voltage,60Hz,120/208V,3Ph,4W,0.8PF Installed GM75749-KA9 Run Relay,12V Installed GM88179-CA1 Breaker 1 Components Installed GM77544-MA4 Controller,DEC3000 800A,3Ph Unit Registrations Unit History 812412016 8.33:28 AM Page 1 of 2 Serial# Type Submission ID Service ID Service Name Owner Last Name Owner Company Registration Date SGM32GL Original R16020767 14690 KINSLEY TOWN OF SOUTH 08/24/2016 94 POWER WINDSOR SYSTEMS Claims Claim Number Claim Type Shipment Type Reference Number Creation Date Unit Updates Unit Update ID Serial Number Name Description Creation Date Unit History 812412016 8:3 3:28 ANI Page 2 of 2 KOHLM Warranty Processing System Unit History ............ unit Serial Number In Service Date Warranty Expiration Sales Order Number 8/22/2016 08/22/2021 1014330365 Parts Coverage Labor Coverage Travel Coverage 60 Months 60 Months 60 Months Model Specification Number Product ID Material ATS1200 KCP-ACTA-0400S ATS ATS1200-CPI Test Date Contactor Part Number Contactor Serial Number Amps 2016 GM49460 1358772-001 RE 400 Poles Volts Wire Hertz 3 208 4 60 -Phase Market Brand Usage 3 ATS Kohler Generator Brand Automatic Transfer Switch Standard Warranty Desc. Extended Warranty Desc. Standard Warranty Part# Extended Warranty Part# ATS Standard 1 Yr.Warranty ATS 5 Year Extended GM51453 221946 Comprehensive Warranty Kits Kit Type Kit Material Number Kit Description Unknown 601-30-314 Packing material-ATS Unknown GM49460 Contactor,DT,400A,3 P,208V,None Unknown 221946 Warranty-ATS,5 Year Comprehensive Unknown GM21311-KA1 Field Connection Block Unknown GM89839-MA5 MPAC 1200-Prog&Closed Transition Unknown GM51453 Warranty,I Year Standard Unknown GM87000-CA2 KCP Contactors Unknown GM49947-KAI Enclosure,ATS 150-600A Nema 1&3R Unknown GM21071-KA1 Neutral,150-400A ATS Unknown GM28764-KA1 Door,ATS Unit Registrations Serial# Type Submission ID Service ID Service Name Owner Last Name Owner Company Registration Date SGM32GJ Original R16020767 14690 KINSLEY TOWN OF SOUTH 08/24/2016 ZB POWER WINDSOR SYSTEMS Claims Claim Number Claim Type Shipment Type Reference Number Creation Date Unit Updates Unit Update ID Serial Number Name Description Creation Date Unit History 812412016 8:33:09 AM Page 1 of 1 KINSLEY POWER SYSTEMS ClIP-Y Name WORK ORDER NUMBER +T m a South W Idds,Or i60B1160030 Addmss City State Zip 580S1d 1 ; II".A" South Windsor:,. eT IZIP 06074 GEN.MODEL ENGINE MODEL 125REOZIG 4045HF285 SPEC# ENG.SER.# GMT9239:GA1 PE40451.283660 - SERIAL CONTRACTOR SGM32GL94 KI-fay Powers [ems GEN.KW I VOLTS 125 2oa Amps @ 347.d jAmpsa_1277., Amps@ 26p,5 Amps@ 173.7100%: 80% - 75% - 50% FILL INFORM COMPLETELY START 15 30 45 1HR 15 30 45 2HR 15 30 45 3hr 15 30 45 4hr TIME 11:30 AM 11:45 AM.. 1.11.PM 12:15 PM 12:30 PM 12:45'1`M 1:00'PM. 1 15 PM: 1:30 PM 1:45 PM 2:00rPM 2:15 PM.. 2:30 PM 2:45 PM 3:00 PM 3:15,PM 3:30 PM'. HR METER 39 4.2 4.4 4.7 4,9- 5.2 5.4 53: 5.9 VOLTS 1.1-1-2 205 205 2051 205 205 205 205'. 205' 205.- AMPS LI 341 341: 341 341 341 341 341 341: 341': VOLTS L2-L3 206 2D6' 206 206 '206 206 2061' 206 206 AMPS L2 336 336' 335 335 335 335 335: 335 335 VOLTS 1-11-1-3 208 206 r: 200 208 208 204 208 l 208 208 AMPS L3 341 340:- 346,, 340 340 340 340-i 340 340 FREQUENCY 66 60 60 60 60 60 60, 60 60 POWER FACTOR - KW 121.3 121.1 121.0 121.0 121.0 121.0 121.0 121.0 121.0 0.0 0.0 0.0 0.0 0.01 0.0 0.0 0.0 % LOAD 98%1 98% 98% 98% 98% 98% 98% 98% 98% 0% 0% 0% 0% 0% 0% 0% 0% BATTERY VOLTS 14 141 14 - 141 t4545 14 14 14 OIL PRESSURE 54 46 45 45 45. 45. 45COOLANTTEMP 168 188': 168. 180 188'. 190 188 RPM FREQ/60 1800 1800. 1800. 1800 1 1800I 1800 1800. *EXHAUST TEMP 'OIL TEMP •FUELUSEAGE 'AMBIENT TEMP •FUEL temp TECHNICIAN NOTES: - �`- •« - -� � ,_ „�,______ *HYDROSTATIC TEST RESULTS WITNESSED BY: - PRESSURE P.S.1 PASS FAIL CAP RELIEF P.S.I PASSE FAILS LEJ-PIP ON ELR,SYSTEMS Startup and Onsite Test Procedure m':is required for emergency power Supply Systems compatible with NFPA110 standard and prime power I Da.{ supp-y systvnns using 5 kW or larger generator sets and 30-4000 amp transfer switches, Niumber: Distributor jDealer User ................... .................. -Iifi�i'zu.1111101 i N -67wners Name No, ............ .............�N--O................. st"'(a U"il ly CRY -Cs......--ji-016C ............ ..................... Telephone Generator Set Information Transfer Switch Information ...................... ............ —-------- &V sue' OC E ginu,eenal No. Sefial No. ..................... .................. ....... Z�' —---------- ...... ..................... ..................... Checklist .......................... A s:load bank,if rqquired'n-full-load tests,should be connected to the emergency Record the time elapsed between retransfer to normal power arid de the tiansfift-swit h. Before beginning tests,the generator set must be in a generator set shutdown* io� -1-d sm condition and loads protected by the emergency power supply system be at their normal ope,ating level. The generator set master switch and After completing steps I through 3, placp the generator set master transfer switch modo selector ShOuld both be in the AUTO position, Fx< switch to the GIFF-l'RESET positionand allow the generator sefto cDolfor Simulate a nornia,POVVerflailure by opening all circuitbreakers orrennove five Ininutes, fuses supplying norrlial power to the building or facility. Observe and Immediately after the five-minuto generator set cooldown period, record the following: perform atwo-hour,full-load test. Use the building load,it adequate,01' Nurnberofseconds elapsed between normal SOU.Ce interruption and use load bank Of sufficient size tosupplementally provide loadeqUalirig start of engine-ci anking: 1 100%of nameplate standby rating,less deration for the site conditions, Nuinher of seconds elapsed between stoat of engine cranking and Place the generator set master switchi in the RUN position, As soon as engine the generator sot roaches rated frequency,apply full ioad as described Number of seconds elapsed betweei i engine and starting reaching, '4 above: rued speed(rater)Hz on frequency meterl: Record the following as the generator set is started and the load is • Number of volts above rated voltage (overshoot) upon applied: tartup volts . Number of seconds elapsed between the start of engine cranking • ENUmber of hertz above rated frequency (overshoot) upon a'rld engine starting: I slu_Irtup: 6� —Hz . Number of seconds elapsed between the engine's starting and • Number of seconds for voltage,and fiecluenc to achieve steady- reaching rated speed(rated Flz on frequency meter): state after toad is transferred to generator: . Number of volts above rated voltage (overshoot) upon load • Voltage_)(>t' Jrequency(l-lz) ampere's at steady state, application:--91—u� Volts . Number of hertz above rated frequency (Overshoot) upon Check and record thelfollowing al the listed intervals after startup: startup: Hz Intervals I oil Water . Number o�seconds for voltage and frequency to achieve steady- state after'load application:(min.) Pressure Temperature Battery Ct Rate iarging -F F psi Check and record the following at the listed intervals: - I—It G-1, �Is i ter (min.} ressure Temperature Battery Charging Rate II F r -Fp"' -F volts/arrips I ju -_[JL3_ I i63 is —volts/amps ... ......... ij 30 psi i F volts/amps U) 1_57�Yps'l volts/arrips 30 .7, psi 0C 45 F voltslani volts ps � F volts/amps 1 45 If 0 F it 60 i _psi I I- volts/amps ... ... ............ 60 J-psi -F volts/amps Dui ing this 0110-11OUr test run,record load variations in amperes and any 75 volts/arnps: resulting affect on generator voltage and frequency. 90 x °F --jeL 4Q?—Voltslamps 1 105 oF volts/amps 5 9 ................... 120 1 tf�Lpsi 'F volts/a:nps 2 6 10 -J/ 3 7 .1.1 Transfer to normal power. Allow the generator set to shut down. 4 5 12 Disconnect any load bank used in the tvvo-Lourtest. ' Restore normal power by closing circuit breakers or replace fuses. Record the time elapsed between normal power restoration and retransfer to normal power for each transfer switch (15 minutes minirnurn), 4X>2 3 4 6 K-3322(0/02,1) ..................... Checklist,continued cy-c4c engine cran I,ing and overcrar-,,zt fSil I shz I J­wn'm elect ion: 9 Verify the high engine temperature fault shutdown,"The engine should stop after 5 seconds and the controller high engine temperature lamp n,gas"gasoline-fueled gc-nerator sets,disconnect the co:.1 wire at!no should light. distributor cap and ground;.or disconnect the ignition system. On diesel-fueled gereret ­.ts:unplug thefuel injector harness from UAFTVJs model has an EMC-controlled engine where this field test was E-CM on DDC eingifics DDEC,or unplug fuel lift pump solenoid not feasible. on Deutz engines,Or wire no,70 from the injector pump 0, Verify the low water temperature fault shutdown.* The controller low solenoid on all otile mcce_S, water temperature lamp should light. Move the generator se-,mas,&­s,,%,Itfh to the RUN position. Observe F his model has an EMC-controlled engine where this field test was 15-second on-off 19 cyctes and rnaximurn 75-second elapsed _rF time from star,Of c,'ai m overcrank shutdown. Observe the no,feasible. overcrankJarnp 11. Verity the anticipatory high engine temperature fault warning,* The Move the genc-a:0-se,moster switch to the OF'PiRESET position. controller anticipatory high engine temperature lamp should light. C?<1-mociel has an EMC-controlled engine where this field test was On gas/gas al::�,_�-v,_-,;-_z generator sets, reconnect*tie ignition coil not feasible. wire or reco,)-;_=_-,.­e system, Verify the anticipatory low oil pressure fault warning,* The controller atorsets,reconnectliweno.-70-to the injector On dieselAve s�_,-­7n antic!pAtor�low oil pressure lamp should light. pump solen-C may. alhis mode"has an EMC-controlled engine where this field test was To test ovorspo0f� siultdown protectiori:- not feasible. Q41lis model as a-;E 1%,IC-controlled enigine ee-figinL controller logic 3, Verify the low fuel fault warning,The controller low fuel lamp should light. that or ve -nan-a?'overspeeding. 14. Verify the battery charger circuit fault warning. The controller battery • Move the set rilast r S,yi* RL,N to start the generate., charger fault lamp Should light. set. Ma-,,ua'i ncreaze the ciigin ecd. Observe generator set 1'5. Verify the low battery volts circuit fault warning. The controller low shutdoy z 0 RSPEE l arn -i"-�ecoritrollerwlienfrecluency battery volts larnp should light. - i ,­,a, �vEC_ u c reaches Tj f­ -_x�16. The not in-auto lamp should flash whenever the generator set master • Move trie genel-alor se*m.,aster sw�zctl to the OFF/RESET position to switch is in the OFF/RESET or RUN positions. 71heNOT­IN-AUTO lamp should 17 ,Press the LAMP TEST button, All indicator lamps should light. light. 5__< Go to the remote emergency stop stations). Remove the cover and or the following tests in steps 8-15,move.tile generator set master switch to disconnect wire 1 or IA. The generator set should shut down and the 'k-1N for Starting. Mov--te sane a! se.-;iiaster switch to the OFF/RESET emergency stop lamp on the controller should light. At the remote ositiontoreset aftereachfaj,lzes-, Refer to Me wiring diagrams in the supplied audiovisual alarm station(sl,the alarm horn should sound and the lamp •".1anuals to locate the ci cut,--es, should light.Move the ALAkIviswitch to tile.S-i LEN CE position to silence N safety :tote: The engine saf v tc ties do not function during the first 30 seconds the alarm, 'File lamp should stay It',. after startup, Reconnect wires 1 and 1 A at the remote emergency stop station(s). Verify the low oil pressure fault shu.down.*The engine should stop after 5 seconds and the co-narci(ler oil pressure lamp should light. Reset the generator set controller by moving the generator set master switch to the OFF/RESET position and then to the AUTO position. The F2,'This model 1'as an ENIC-controlled engine where this field test was alarm at the remote audiovisual alarm stations)should sound and the not feasible, lamp should go out. Move the ALARM switch to its NORMAL position to reset and silence the alarm. nodels with electronic engine controls may limit or prohibit adjusting the engine speed or testing engine faults. Refer to Service Bulletin 616 for details. ................. Firm yr. Name 1 Firm Date i -----------................................... Day Officvi(Droanizaticn rno. tai Distributor YELLOW Customer PINK: Authority Having Jurisdiction K-3122 (Gj02a)